Granulator Yosakaniza Ma Shear: Granulator Yofunika Kwambiri Yothira Madzi Kuti Ikhale Yogwira Ntchito

Granulator Yosakaniza Yopaka Shear Yaikulu: Granulator Yofunika Kwambiri YonyowaKuti mugwiritse Ntchito Granulation Moyenera

Granulator yosakaniza mwachangu ndi chipangizo chogwiritsidwa ntchito kwambiri popanga mankhwala olimba, kuphatikiza ntchito zosiyanasiyana monga kusakaniza ndi kusakaniza. Chimagwiritsidwa ntchito kwambiri m'mafakitale opanga mankhwala, chakudya, ndi mankhwala. Chipangizochi chimakwaniritsa kusakaniza ndi kusakaniza pang'onopang'ono, kupereka ma granules apamwamba popanda kuipitsidwa, ndipo chimagwirizana ndi zofunikira za GMP.

Kutengera ndi zida zomwe zili pansi pa mtsinje zomwe zalumikizidwa pakupanga, zida zonyowa za granulation zitha kusinthidwa kukhala granulator ya SHLG high shear mixer kapena granulator ya SHL rapid mixer.

Zipangizozi zimagwiritsa ntchito njira yowongolera ya PLC komanso kusintha liwiro la ma frequency. Ntchito zonse zitha kumalizidwa zokha malinga ndi magawo a njira omwe wogwiritsa ntchito amakhazikitsa, ndipo magawo onse a njira amatha kusindikizidwa, ndi zolemba zenizeni komanso zodalirika zoyambirira. Pa nthawi yogwira ntchito, zinthu zimalowetsedwa mu chotengera chosakaniza kudzera mu vacuum feeder/lifting feeder/hand feeding. Ufa umasakanizidwa ndi stir paddle; ndi jakisoni wa guluu, ufawo umanyowa pang'onopang'ono ndipo mawonekedwe a zinthuzo amasintha. Mpeni wa granulation womwe uli pa shaft yopingasa ya khoma la mphika umazungulira nthawi imodzi ndi stir paddle kuti upange vortex, zomwe zimathandiza kuti zinthuzo zisakanizidwe mokwanira, kutembenuzidwa ndikugundana. Pamene zinthu zopindika zomwe zatembenuzidwa zimadutsa m'dera la mpeni wa granulation wozungulira mwachangu, zimaphwanyidwa kwathunthu kukhala granules ndi mpeni wa granulation. Nthawi yomweyo, granules zimatulutsidwa, kugundana, kukwezedwa, kudulidwa ndikukanda mu kayendedwe ka magawo atatu, zomwe zimapangitsa kuti granules zikhale zabwino komanso zofanana.

1) Seti yonse ya zida zamagetsi kuchokera ku makampani otchuka padziko lonse lapansi, pogwiritsa ntchito Siemens PLC ndi touch screen, ndi Schneider frequency converter kuti isinthe liwiro;

2) Mpeni wa granulation umagwiritsa ntchito kapangidwe konga mtengo wa Khirisimasi, chogwirira chosakaniza chimagwiritsa ntchito kapangidwe katsopano ka masamba atatu, ndipo chisindikizo chophatikizana cha chisindikizo cha makina ndi chisindikizo cha mpweya chimagwiritsidwa ntchito;

3) Kuyendetsa kwatsopano kwa sprocket, komwe kumathandizira kusintha kwa kupsinjika komwe kumachitika chifukwa cha kulekerera kwa machining ndikuthandizira kukhazikitsa ndi kusokoneza;

4) Yokhala ndi chipangizo chonyamulira makadi kuti chitsimikizire chitetezo cha kupanga (yokhala ndi granulator yosakaniza mwachangu yokhala ndi voliyumu ya 200L ndi kupitirira apo);

5) Silinda ya granulation ili ndi chipangizo chotsegulira chothandizidwa ndi mphamvu, chomwe chimapulumutsa ntchito ndikuwonetsetsa kuti ntchitoyo ndi yotetezeka (yokonzedwa kuti igwiritsidwe ntchito popangira granulator yosakaniza mwachangu yokhala ndi voliyumu ya 100L ndi kupitirira apo);

6) Chivundikiro cha silinda ndi thupi la silinda, komanso doko lotulutsira ndi granulator yosakaniza mwachangu, zimagwiritsa ntchito kapangidwe ka chisindikizo cha airbag ndi zotsatira zabwino zotsekera; pamene kupanikizika kotsekera sikukwanira, kulamulira kwa interlock kudzayimitsa kupanga ndikupereka alamu;

7) Chogwirira chosakaniza, mpeni wophatikizana, ndi mpeni wophatikizana (ndi mpeni wophatikizana) zimawonjezedwa ndi locked-loop speed control, yomwe imazindikira liwiro lenileni la shaft ndikuyiwonetsa pazenera; liwiro ndi lolondola, silikhudzidwa ndi vuto la liwiro la katundu kapena injini; ilinso ndi ntchito yowunikira liwiro losazolowereka komanso loopsa ngati cholumikizira chalephera;

8) Makina akuluakulu ali ndi chopopera chowonjezera matope ndi valavu ya mpira yamanja; thanki yowonjezera matope ndi mfuti yopopera (kapena thanki yosakanizira yankho + pampu ya peristaltic + mfuti yopopera) ikhoza kukonzedwa kuti igwire ntchito yowonjezera matope yokha popanda zotsalira komanso muyeso wolondola wowonjezera matope (ndi mita yoyendera madzi kapena sikelo yotsika kwambiri);

9) Makina akuluakulu ali ndi mawonekedwe odyetsera vacuum, omwe amatha kulumikizidwa ndi chodyetsera vacuum kapena gwero la vacuum kuti akwaniritse kudyetsa kokha;

10) Mapaipi oyeretsera osungidwa, omwe angalumikizidwe ndi gwero la madzi a makina oyeretsera kuti ayesedwe ndi CIP;

11) Nthawi yosakaniza ndi kusakaniza imakwaniritsa zofunikira za kukonzekera kolimba koyenera (nthawi zambiri 6-10mn/batch);

12) Kuchuluka kwa granulation ndi >99%;

13) Kupanga zokha ndi njira zoyeretsera zokha za zida zimathandizira kuwongolera njira zosiyanasiyana, ndipo magawo a njira iliyonse akhoza kukhazikitsidwa padera kuti akwaniritse zosowa za njira zomwe makasitomala amasankha;

14) Ikhoza kukonzedwa ndi siginecha yamagetsi, kusungira deta ndi ntchito zowunikira, ndipo imatha kusindikiza deta ya ndondomeko;

15) Nthawi yosankha, mphamvu yamagetsi kapena mphamvu yamagetsi ngati chitsimikizo cha mapeto;

16) Zipangizozi zadutsa satifiketi ya EU CE;